滴胶卡

What is an epoxy dome card?

滴胶卡是一种标准 RFID 内嵌物，印刷在 PVC 或 ABS 基材上，再覆盖一层透明或彩色环氧树脂，固化后形成凸起的圆顶。树脂是此类卡片的独特之处：它密封印刷层，提供 0.3–0.6 毫米的保护，并支持模切成型——这是层压卡片无法实现的工艺。

The structure is simple to describe and hard to get right: PVC core, printed artwork, optional metallised or glitter effect, resin dome, die-cut edge, punched hole and ring. Each layer has its own tolerance, and the failures buyers complain about — bubbles, overflow at the edge, yellowing after a year outdoors, print blurred under the dome — all come from these layers not matching.

We build the card from the application backwards. Indoor access card: 1.2 mm core with a clear dome. Outdoor gate or pool: sealed edge, UV-stabilised resin and a solid colour dome that hides scratches. Brand gift: shaped outline, metallic powder or two-tone resin, and a ring that matches the finish.

Shape, dome and surface

形状： standard CR80, rounded rectangle, circle, oval, shield, tag, or a custom outline from your vector file. Minimum corner radius 1.5 mm, minimum hole diameter 3 mm, minimum edge width 2 mm.

Dome:透明、彩色、半透明或磨砂。透明款可展示印刷图案；纯色款能遮盖磨损，是泳池、户外大门及常放于口袋的钥匙扣等场景的实用之选。

Finish: high-gloss dome for retail and gift, matte dome against fingerprints, glitter or metallic powder for premium positioning, and a soft-touch back for cards held in the hand.

厚度： 1.0 / 1.2 / 1.5 mm core plus 0.3–0.6 mm dome. Tell us the reader gap — a lock with a narrow slot may not accept a 1.8 mm card.

定制与模具

模具

Send a vector outline (AI, PDF or DXF) or a physical sample. We cut a steel die for your shape; the die belongs to you and can be transferred or reused on repeat orders. Set-up 5–7 working days.

打印

Offset for volume, silk screen for solid colours, UV digital for short runs and photo artwork. Minimum line width 0.3 mm and minimum type size 4 pt, because the dome slightly magnifies the print.

Dome dispensing

根据应用场景定制树脂的厚度、颜色和光泽；户外用 UV 稳定树脂，可按需提供老化样品。

Encoding

MIFARE sectors, NTAG or 125 kHz UIDs written after the resin has cured, so heat does not disturb the data. Keys and end-user data stay with you.

打包

Individual poly bag per keyfob, 50 pcs per inner box, shape-coded labels, neutral cartons for distributors.

Project cases

Caribbean resort — pool and spa area, approx. 4,000 pcs/year

约束条件： Paper wristbands rot in water; plastic tags cut the wrist and cannot be reused.

解决方案：一体成型环氧树脂腕带，纯色圆顶设计，密封边缘结构；采用 MIFARE Classic 1K 编码，支持消费和储物柜权限。按客群分类配色，旺季批量充值。

结果：复用率显著提升，不再出现季中腕带故障。

European gym chain — member keyfobs, approx. 12,000 pcs/year

约束条件： Members keep cards after cancellation; replacement cost is high.

解决方案： 1.2 mm core with clear dome, small-format keyfob printed in brand colours with membership tier. Quarterly batch delivery with number-range list. Replacements shipped from stock, no new mould needed.

结果： Replacement cost cut; no re-tooling for repeat orders.

Middle East brand gift buyer — shaped membership card, approx. 3,000 pcs

约束条件：形状须与品牌标志一致，采用金属质感；点击即可进入会员专区。

解决方案：采用定制模切轮廓，配以金属粉末树脂圆顶，内置 NTAG213 芯片并编码会员链接；独立袋装加卡套。模具由买方提供。

结果：使用相同模具在不同工厂重新排产该年份产品。

Why epoxy cards from FLS

环境优先，结构次之

我们首先确认卡片的使用环境（室内、室外或水中），再确定核心、圆顶和边缘的密封方案，避免客户因选择低价产品而在泳池中发生故障。

自研穹顶层

Own dispensing line: resin volume, dome height and cure time are controlled in-house. Same colour and feel on every reorder.

Five processes, one factory

Mould, print, dispensing, die-cut and punch all under one roof. Custom outline, frame and hole position align in one pass — no "square card, crooked hole".

包装前逐个测试

Every card read-tested. Dome layer graded for bubbles, overflow, scratches and colour deviation. Batch samples retained for traceability.

Ageing and immersion verified first

户外型号采用抗紫外线稳定树脂，并附带老化对比样品。客户可在批量采购前自行开展紫外和浸泡测试。

Mould belongs to you, packing can be neutral

模具由客户所有，可转移并在复购时重复使用。外箱为中性包装，无工厂标识，经销商可直接转售。

Packing, MOQ and lead time

Packing:每个钥匙扣配一个塑料袋，内盒装50个，出口纸箱装500个；卡片式环氧树脂卡内盒装100个，纸箱装2,000个。中性包装箱，按形状贴标。

起订量： standard CR80 shape from 500 pcs; custom shape from 1,000 pcs per design; one mould fee per outline, quoted by shape and cavity count.

Lead time: mould 5–7 working days; samples 7–10 including cure; bulk 20–25 after sample approval. Sea freight and clearance excluded.

环氧树脂卡买家最常问的问题

能否塑造我们的形态？

是的。请提供 AI、PDF 或 DXF 轮廓文件，或寄来实物样品。我们将据此制作钢模，模具所有权归您所有。

模具费用和最小起订量是多少？

每款模具收取一次开模费，费用根据形状复杂度和型腔数量定价；标准款 CR80起订量为500件，定制款起订量为每设计1,000件。开模费单独报价并显示在发票上。

How waterproof is it really?

The dome seals the print, but water resistance depends on the edge structure. Standard dome: splash and rain resistant. Sealed-edge construction: suitable for pools and short immersion. We test to the agreed method and report it; we do not claim a rating without a test.

树脂在户外会变色吗？

Clear resin yellows under UV over time. For outdoor use we specify UV-stabilised resin and, where needed, a UV top coat; we supply an aged comparison sample so you can judge before ordering.

Any limit on print detail?

Minimum line width 0.3 mm, minimum type 4 pt. The dome magnifies the print slightly and softens fine detail, so we always proof on the actual resin, not on paper.

您是在穹顶之前还是之后进行编码？

固化后，加热过程可能干扰数据，因此需在树脂稳定后写入并验证卡片。

Can we have glow, metallic or two-tone resin?

是的——夜光颜料、金属粉、闪粉以及双色分层效果均可实现；但每种效果都需制作实物样品，因为最终呈现效果取决于倾倒厚度和光线条件。

交货期和运费？

模具 5–7 个工作日，样品 7–10（含固化），大货 20–25（获批后）。海运费、空运费及清关费另计。